MTCONN has assisted a well-known headphone brand in achieving stable delivery of 30 million Type-C connectors
In the consumer electronics industry, stable supply chains and reliable connector quality directly impact product performance and user experience. When a leading earphone brand launched its new generation TWS earbuds, they urgently required Type-C connectors with a monthly demand reaching 2 million units. The customer imposed strict requirements for product consistency and mating durability (≥10,000 cycles), while expecting suppliers to match their rapid product iteration pace.
Leveraging our mature standardized production system, we promptly addressed the client's needs. Our engineering team optimized the phosphor bronze terminals' elasticity in the Type-C connectors to achieve smoother insertion/extraction force curves, ensuring superior user tactile feedback. The stainless steel housing passed 48-hour salt spray tests, significantly enhancing durability. Through automated inspection equipment, our production team implemented 100% conductivity testing, maintaining defect rates below 0.1% in shipments. For logistics, we established safety stock management and weekly rolling inventory mechanisms, guaranteeing uninterrupted production supply - delivering the first 500,000-unit order within just 15 days after specification confirmation.
This connector model has maintained stable supply for 18 months, with cumulative deliveries exceeding 30 million units, helping improve the client's production line first-pass yield to 99.5%. Their marketing director noted: "Among multiple suppliers, your company not only delivers exceptional product consistency but also responds to urgent orders significantly faster than competitors, providing crucial support for our market capture." This case exemplifies our scaled production advantages in standardized components - building on quality reliability while creating added value through efficient delivery to help clients gain competitive edges.
Through such collaborations, we've established long-term partnerships with industry leaders, subsequently co-developing innovative products like waterproof magnetic connectors. This demonstrates that even for standardized components, precisely understanding customer needs and delivering beyond expectations can become vital components of corporate competitiveness.
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